Dings-dynamics-group 60 Series End Mount NEMA 4X Manual de usuario

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60 Series End-Mount
Brake Instructions
NEMA 4 & NEMA 4X Enclosure
Bulletin No. BK4660 (8/07)
DESCRIPTION
These magnetic disc brakes are direct acting, electromagnetically released
and spring set. They use rotating friction and stationary disc contact to
supply positive brakeing action. They mount directly onto NEMA 56C,
143TC, and 145TC frame motors, on the end opposite the drive shaft.
Models 6-60000-543 and 6-60000-5115 are mounted directly to a motor
where a gasket between the brake and motor face prevents liquid media
from enering the brake.
Models 4-60000-530 and 6-60000-5116 are for TEFC motors or foot
mounting applications; brake design with hub seal prevents liquid media
from entering the brake through opeings in the motor fan cover or foot
mounting bracket.
Models 6-60000-543 and 4-60000-530 are standard end-mount series
NEMA 4 Enclosure.
Models 6-60000-5116 and 6-60000-5115 are washdown NEMA 4X end-
mount series (BISSC Std. #29).
WARNING: Do not install or use these brakes in
an explosive atmosphere.
Figure 1
4740 W. Electric Avenue Milwaukee, WI 53219 414/672-7830 FAX 414/672-5354 www. dingsco.com
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with instructions could result in personal injury
and/or property damage! Retain instructions for future reference.
*Thermal capacity (HPS/MIN.) was determined under the following test conditions: a) Room temperature 72
o
F. b) Stopping time of one second or less.
c) Brake mounted in a horizontal position. d) Equal on and off times. e) 1800 RPM f) Coil energized with 110% of rated voltage.
**G Length of mounting hole through bracket
NEMA 4
NEMA 4X
NEMA 4 NEMA 4X
No.
of
Discs
Torque
Lb.Ft.
Thermal
Capacity
HPS/MIN*
Inertia of
Rotating
Parts
Lb.Ft.
2
Dimensions
Standard with hub seal Standard with hub seal C AC G** X N
6-61001-543 4-61001-530 6-61001-5115 6-61001-5116 1 1.5 6 .006 4.812 .937 1.625 .875 1.531
6-61003-543 4-61003-530 6-61003-5115 6-61003-5116 1 3 6 .006 4.812 .937 1.625 .875 1.531
6-62006-543 4-62006-530 6-62006-5115 6-62006-5116 2 6 6 .011 4.812 .937 1.625 .875 1.531
6-62010-543 4-62010-530 6-62010-5115 6-62010-5116 2 10 6 .011 4.812 .937 1.625 .875 1.531
6-63015-543 4-63015-530 6-63015-5115 6-63015-5116 3 15 6 .017 5.125 1.250 1.937 1.187 1.844
6-63020-543 4-63020-530 6-63020-5115 6-63020-5116 3 20 6 .017 5.125 1.250 1.937 1.187 1.844
6-64025-543 4-64025-530 6-64025-5115 6-64025-5116 4 25 6 .022 5.437 1.562 2.250 1.343 2.000
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Indice de contenidos

Pagina 1 - Brake Instructions

60 Series End-MountBrake InstructionsNEMA 4 & NEMA 4X EnclosureBulletin No. BK4660 (8/07)DESCRIPTIONThese magnetic disc brakes are direct acting,

Pagina 2 - GENERAL SAFETY INFORMATION

REPLACEMENT PARTS ILLUSTRATIONFigure 1010

Pagina 3 - Wiring Diagrams

REPLACEMENT PARTS LIST*Part number is determined by one or more of the following: model number, voltage, or motor shaft diameter and keyway sizes. **N

Pagina 4 - Manual Release

SPECIFICATIONSTorque: 1-1/2 through 25 lb. ft.NEMA Motor Frame Sizes: 56C, 143TC and 145TC.Enclosure: NEMA 4 or NEMA 4X, cast iron Voltage: All NEMA s

Pagina 5 - Friction Disc Replacement

WARNING:Brake performance and features must be carefullymatched to the requirements of the application.Consideration must be given to torque requireme

Pagina 6 - Armature Replacement

3INSTALLATIONCAUTION: To preserve pre-alignment of rotating discs forease of installation, do not operate manual release orenergize brake coil before

Pagina 7 - Manual Release Adjustment

Figure 44OPERATIONThese brakes are spring set devices with an electrical (magnet) release. They contain a rotating friction disc which is driven by a

Pagina 8 - TROUBLESHOOTING CHART

MAINTENANCECAUTION: Before attempting to service or remove any components, make certain that the power is disconnected and that the load is completely

Pagina 9 - VERTICAL MOUNTING

Figure 5Magnet Assembly ReplacementCAUTION: Load to be removed or blocked. Brake will beinoperative during this procedure.Refer to Figs. 4, 6, and 10.

Pagina 10 - Figure 10

Manual Release AssemblyRefer to Fig. 7.1. Place small amount of high temperature Neverseize grease around O-ring (32) located on release knob (3) and

Pagina 11 - REPLACEMENT PARTS LIST

8SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONBrake does not release 1. Broken or damaged parts 1. Replace.2. Wrong voltage 2. Check for correct voltag

Pagina 12 - WARRANTY

9VERTICAL MOUNTINGInstallation and adjustment of the vertically mounted brake is the same as on the standard model.Friction Disc ReplacementWhen repla

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